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Tata Steel India Overview
Inside Tata Steel India
We are India’s lowest cost producer of steel. Our history and journey are inextricably linked to the Indian growth story; and we have helped build the nation’s industrial narrative, since the time we laid the foundation of India’s first industrial city in Jamshedpur more than 100 years ago.
- Operational strength
- Rich customer insight
- Board of Directors
CAPACITIES
12 MnTPA
jamshedpur plant
3 MnTPA
kalinganagar plant
5.6 MnTPA
capacity of tata steel BSL
formerly known as bhushan steel
PRODUCTION AND SALES
18.2 MnT
CRUDE STEEL PRODUCTION
155
NEW PRODUCTS DEVELOPED
16.97 MnT
DELIVERIES
FINANCIALS
`82,125 crore
TURNOVER
`17,650 crore
EBITDA
`5,611 crore
PROFIT AFTER TAX
`10,400 crore
EBITDA/TONNE
UPSTREAM, KALINGANAGAR
Did you know?
Tata Steel Kalinganagar is the first Indian plant to be included in the elite Global Lighthouse Network of the World Economic Forum for its leadership in applying Industry 4.0 technologies.
India’s first steam ageing facility for ‘accelerated weathering’ of LD slag was commissioned at Tata Steel Jamshedpur.
NOTE: ALL FIGURES ARE FOR TATA STEEL INDIA FOR FY 2019-20
Operational strength
In India, Tata Steel operates integrated manufacturing facilities in Jamshedpur and Kalinganagar, with captive iron ore and coalmines, a dolomite mine, a chromite mine and manganese mines spread across Jharkhand, West Bengal and Odisha.
Raw materials
The making of steel depends on natural resources such as iron ore, coal and other minerals, which constitute our key raw materials. Our steelmaking operations at Jamshedpur and Kalinganagar secure 100% of their iron ore requirement from captive sources and this remains one of our biggest operational strengths. It helps us maintain cost-competitiveness and derive productionefficiencies, while insulating us against volatility in the open market.
Ferro Alloys and Minerals Division
- Largest non-steel business unit of Tata Steel
- One of the leading global producers of chrome alloy
- India’s largest producer of ferro chrome and leading producer of manganese alloy
Manufacturing locations
jamshedpur
kalinganagar
DHENKANAL
Downstream operations
jamshedpur
Tubes manufacturing and tinplate
tarapur, pithampur, killa
Wire manufacturing
Kharagpur
Bearings manufacturing
Raw material locations
noamundi, joda east, katamati, khondbond
Iron ore mines and quarries
west bokaro
Open cast coal mines
jamadoba group, sijua group
Underground coal mines
Raw materials revenue stream FERRO ALLOYS AND MINERALS
joda, bamnipal, gopalpur
Ferro alloys plant
joda west, bambebari, malda, tiringpahar
Manganese mines
sukinda
Chromite mine
gomardih
Dolomite mine
Asia’s first integrated steel plant
Tata Steel Jamshedpur (TSJ) is our flagship facility. Fromdriving the first stake into the soil of Sakchi villagein 1908 to becoming India’s steel city, Jamshedpur(alsoknown as Tatanagar) is the soulof the Tata story.
Tata steel jamshedpur (TSJ)
An industry benchmark
TSJ sets the yardstick for specific consumption of energy, refractory, pulverised coal injection and co*ke rates in India
Initiative to roll out process safety through a ‘Centre of Excellence’ methodology at Jamshedpur has been appreciated by World Steel Association as the ‘Best Practice’ of 2018 across theindustry
Availability of critical manufacturing units
Our focus on asset management using data analytics and predictive modelling, has resulted in >90% availability of our key manufacturing units at Jamshedpur.
Key outputs
Hot rolled coils
Cold rolled coils
Wire rods
Galvanised coils
Rebars
India’s largest single-location
greenfield steel project
Tata Steel Kalinganagar (TSK) is our second integrated steel plant in India, manufacturing high-end flat products. Spread over 3,000 acres and commissioned in 2016, TSKattained production levels at its rated capacity in less than two years. We installed state-of-the-art equipment and modern facilities to achieve a highly cost-competitive and productive plant. TSK is designed to have a minimal water as well as carbon footprint.
Tata steel Kalinganagar (TSK)
Key digital enablers
High-speed data extraction
Predictive maintenance deployment
3D printing
Data-backed decision-making and real-time monitoring
Advanced analytics
Artificial intelligence modelling
Key operational highlights
- Fastest ramp up of Greenfield plant
- Fastest stabilisation of 3 MnT+ size blast furnace in the world
- 5% reduction in manufacturing cost
- 60% reduction in product development time
- Fastest time-to-market from order generation to fulfillment in Tata Steel
Fortifying tomorrow
Following the successful implementation of Phase I of the Kalinganagar Project in Odisha, we initiated the next phase of capacity expansion in Kalinganagar in FY 2018-19.
The project configuration and costs include investments in raw material capacity expansion, upstream and mid-stream facilities, infrastructure and downstream facilities. This will help us make value-added products like cold rolled galvanised and annealed products, as well as meet the requirements of automotive, general engineering and other high-end quality product market segments.
₹23,500 crore
capex allocation
5 MnTPA
capacity expansion
48 months
expected project completion
NOTE: ALL FIGURES ARE FOR FY 2019-20
Rich customer insight
Tata Steel is home to a comprehensive portfolio of products
and brands, catering to multiple industries and segments.
From the vehicle you drive, to the house you live in; from the
bridges you cross, to the hand tools that you use; the steel we
produce is an integral part of your everyday life.
‘AquaNest’ - Water Vending Kiosk, Nest-In
‘Pravesh’ steel door
SEGMENT
Construction
Market Sub-segments
Individual House Builders (B2C)
Corporate and Government Bodies (B2B)
(B2G)
Infrastructure (B2B)
Housing and Commercial (B2ECA)
Products and brands
Tata Tiscon (rebars), Tata Pravesh (steel doors and windows), Tata Shaktee (roofing sheets), Tata Pipes (plumbing pipes), Tata Structura (tubes)
Habinest (prefabricated houses), AquaNest Water Kiosks, Ezynest Modular Toilets, MobiNest (office cabins), Nestudio (rooftop houses), CanvaNest (EV charging station), Smart Easy Nest (for smart cities)
TMT rebars (higher dia rebars and corrosion-resistant steel)
Tiscon readybuild (cut and bend bars), Tata Structura (tubes), PC Strands (LRPC)**, Tata Nirman, Tata Aggreto, Ground Granulated Blast Furnace Slag (GGBS), WAMA – GC for walling
Special purpose ball bearings
Hub unit bearings
SEGMENT
Automotive
Market Sub-segments
Auto OEMs* (B2B)
Auto Ancillaries(B2B) (B2ECA)
Products and brands
Hot-rolled (HR), Cold-rolled (CR), Coated Coils and Sheets
HR, CR, Coated Steel Coils and Sheets, Precision Tubes, Tyre Bead Wires, Spring Wires, Bearings
Steelium panel
Galvano panel
Ferro chrome
Hot rolled
SEGMENT
Industrial and General Engineering
Market Sub-segments
Panel and Appliances, Fabrication and Capital Goods Furniture (B2ECA)
LPG (B2B)
Welding (B2B)
Transmission Power andDistribution (B2B)
Process Industries(Cement, Power) (B2B)
Products and brands
Tata Steelium (CR), Galvano (Coated), Tata Astrum (HR), Tata Structura (tubes), Tata Astrum Super (for fabrication)
Hot-rolled (HR)
Wire rods
Tata Astrum Super (for fabrication)
Tata Tiscrome (ferro chrome), Tata Ferromag (ferro manganese), boiler tubes, Tata Pipes, Tata Ferroshots, Blast Furnace (BF) slag, Metallics
Notes: B2B – Business to Business;
B2C – Business to Consumer;
B2G – Business to Government;
B2ECA – Business to Emerging Corporate Account
*OEM – Original Equipment Manufacturer
**LRPC – Low-relaxation Pre-stressed Concrete
Garden tool sets
Chaff cutter
SEGMENT
Agriculture
Market Sub-segments
Agri Equipment (B2B)
Fencing, Farming andIrrigation (B2C)
Products and brands
Bearings
Galvanised Iron (GI), Wires, agricultural and garden tools, conveyance tubes
Board of Directors
The trust that Tata Steel has garnered in the past 110+ years is an irreplaceable asset created through the efforts of colleagues. Our leaders guide us towards a better tomorrow, as we take this legacy forward and seek opportunities to create new value in the age ofaccelerating change.
standing (left to right)
T. V. Narendran
Chief Executive Officer and Managing Director
V. K. Sharma
Non-Executive Director
Petrus Blauwhoff
Independent Director
Deepak Kapoor
Independent Director
Saurabh Agrawal
Non-Executive Director
Koushik Chatterjee
Executive Director and
ChiefFinancial Officer
sitting (left to right)
Aman Mehta
Independent Director
N. Chandrasekaran
Chairman
Mallika Srinivasan
Independent Director
O. P. Bhatt
Independent Director
A Vision Beyond Operations
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